Process FMEA with Control Plans and Reaction Plans

Evaluate and prioritize the risks in your processes. Take targeted action to reduce risk, thus proactively addressing potential quality, costs, safety and delivery concerns. This workshop-intensive seminar addresses each step of the PFMEA process and allows participants to work in a team environment during the construction of a PFMEA.

Who should attend:
Individuals from engineering, quality, purchasing manufacturing or other areas who might participate in the development of a Process FMEA.

Prerequisite: None

CEU Credits: 1.6

Duration: 16 Hours (2-day course)

Course Content:

• FMEA and Quality Systems
  • ISO/TS 16949
  • PPAP
  • APQP

• Basic FMEA Concepts and Terminology
  • The FMEA and Control Plan Relationship
  • Definition and Purpose of FMEAs
  • FMEAs and Risk Reduction
  • Types of FMEAs
  • The Benefits of Process FMEA

• Team Approach to the Process FMEA

• Defining the Process with Process Flow Diagrams

• Process Functions and Failure Modes

• Cause-Failure Mode-Effect Diagrams
  • Understanding the Cause/Effect Relationship
  • Creating the Cause-Failure Mode-Effect Diagram

• Current Process Controls
  • Types of Controls

• Risk Analysis
  • Estimating the:
    • Severity of the Potential Effects
    • Occurrence Rate of Cause/Failure Mode Mechanism
    • Capability of Manufacturing Process Controls to Detect the Failure Mode

• Documenting the FMEA using the FMEA form

• Risk Reduction by Taking Action

• Keeping the FMEA Alive

• Developing Control Plans from the PFMEA

• Developing Reaction Plans from the PFMEA

Each participant will receive a comprehensive manual and a Certificate of Completion at the close of the seminar.

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